Ceramic Fiber Blanket
Ceramic fiber blankets are made from high quality spun ceramic fibers,which are mechanically needled from double sides which gives them high strength and increases its surface integrity. Our blankets are air laid into a continuous mat and then are mechanically needled. These ceramic fiber blankets are used in a variety of thermal management applications due to its superior insulating properties, excellent chemical resistance, high resilience and flexibility. Also, these properties are retained at high temperatures without causing smokes or fumes.
Offerings
- Standard Density (Kg/m3): 64,96,128,160
- Standard Thickness: 10 mm, 12.5 mm, 25 mm, 38 mm, 50 mm
- Standard Width: 24” and 48” (610 mm and 1220 mm)
In addition to the above offerings, we can completely customize the product as per our customer’s demands.
Ceramic Fiber Board
Our high tensile ceramic boards are manufactured in a wet vacuum forming process using Ceramic Fibers, organic & inorganic binders. A wide variety of sizes and forms such as cones, sleeves, floats, etc. can be made available according to customer’s requirements.
Applications
- Insulation backup to brick and castable
- Furnace & kilns hot face lining
- High temperature gaskets and seals
- Full thickness refractory lining
- Shapes to cover joints
- Low thermal conductivity – saves fuel
- Highly resistant to thermal shock
- Resistant to particulate and hot gas erosion
- Reduces structural cost with lower maintenance
Specifications of Standard Boards
- Standard Density (Kg/m3): 256, 320, 384
- Standard Thickness: 10 mm, 12.5 mm, 25 mm, 38 mm, 50 mm
- Standard Width: 500 mm and 600 mm
Ceramic Fiber Bulk
Our ceramic bulk fiber is made from highly pure alumina, silica and zircon sand. The ceramic mixture is then heated in an electric furnace to temperatures in excess of 2000°C and the stream of molten material is drawn into fibers spinning. It contains fibers each having uniform length and thickness. Bulk fiber is manufactured to be used as feedstock in manufacturing processes or other applications where product consistency is critical.
Ceramic bulk fiber is typically used in the manufacturing of other ceramic fiber based products such as :
- High temperature boards, felts and papers
- Combustion chambers for commercial and residential boilers
- Ceramic blankets and modules
- Tap out cones for molten metal applications
- Specialised vacuum formed shapes
Applications
- Expansion joints
- Furnace base seal
- Tube seal
- Chimney insulations
- Insulating fill in complex spaces and areas where access is difficult
- Burner tile packing
Temperature Grades
Our ceramic bulk fibers are available in two grades which are highly demanded by our patrons – a) 1260°C b) 1425°C
Packing
Our standardised packing includes 20Kgs of material neatly packed in a bag. Customized packing is also available.